Grabs Production

Frequently Asked Questions

What is “Line Optimizer” all about?
Lion is a digital platform for farmer machines. It includes for example mixed reality, line management system or data analytics. With Lion we improve the entire production process. Currently we are working on the development of an automated line clearance using deep learning.
How does Körber use machine learning and what are the advantages?
We use machine learning in the area of object detection on the machine. For this, we take pictures of objects and products that could be a disturbance in the machine. Think about a lose vial in the production line. We have trained the system to detect such situations on pharma machines. Our use case is about using machine data to detect deviations at an early stage. This helps us to avoid a line down through preventive measures.
How do digital solutions from Körber support the pharma- ceutical and biotech industry?
With technical devices such as a tablet or HoloLens, machine operators and technicians can be trained and guided through the machine. This means that new employees can be trained more quickly and become familiar with the technology after only a short time. Format changes can also be carried out easily by the operator, as he is guided through this process step by step.
How does a Dividella NeoTOP packaging machine from Körber work?
The Dividella NeoTOP machine is constructed on this basis: first, the flat cardboard blank and the partition blank are erected and glued, this is done in the M1 to my right. This is followed by the inserting or feeding module. We call these modules M2-M8, depending on what the customer needs we can use several modules. This means it is always possible to pack many different products on one machine or upgrade a machine by adding a new module or functions. At the end is the M9, the closing module, you can see here to my left. This is where the finished cartons will be closed.
What are the benefits of your solutions?
Our packaging machines ensure maximum flexibility and productivity for our customers packaging processes. Whether top-loading or side-loading systems – we always adapt to the individual requirements of our customers and find the right packaging solution. Furthermore, as a global leader, we provide holistic solutions. This means that we offer our customers everything from inspection to handling through to packaging solutions and end-of-line solutions from one single source. One additional benefit is that we use small, robust and light format parts - like this one - they are easy to change. You can do a complete format change and line clearance with two Operators in typically under 45 minutes. And have you already talked to Marie-Hélène? She will explain our packaging solutions, which is an important part of the process.
What can you tell me about customer service?
Customer service is very important to us. We offer our customers everything: from format parts to field services, including digital products - such as the XpertView remote service glasses incl. tablet - as well as retrofits and upgrades. You will find more information about the service if you click on the items over there.
How do you develop packaging solutions for customers?
We receive an order from the sales department or directly from the customer. Based on this, we develop various packaging options that correspond exactly to the specific machine capacities. In cooperation with the customer we jointly develop the packaging to a final solution. We send sample boxes and a presentation to the customer for final approval.
What makes packaging development at Körber so special?
With our internal packaging development we can use the full potential of our machines. This allows us to develop the optimal packaging solution for our customers. With our cutting machine we can create and test samples of our monomaterial packs directly on site and on the same day, which saves us a lot of time. So the customer gets everything from one source: the perfect packaging solution for the product and the suitable packaging machine.

Additional information

Why our packaging machines are world-leading

At Körber, we package pharmaceutical products more than safely. Moreover, our packaging solutions are sustainable, environmentally conscious and patient-friendly. We are a global leader in the area of topload processes. Together with our customers, we are the drivers and inventors of state-of-the-art technologies for the pharmaceutical and biotech industry. Check out the video and find out more about our packaging solution Dividella NeoTOP.

Lion.Suite. – Reliably configuring and controlling production lines

Smooth connectivity between machines and to other systems is a precondition for reliable and secure pharmaceutical production. Lion.Suite. from Körber provides customers with a standard interface for their machines and components. They can use it for complete production locations or throughout the entire company. This makes operations efficient and ensures the seamless integration of production-related systems.

Lion. Execute. – Digital guided workflows for optimized pharma production operations

Lion.Execute. supports operators by means of digitally guided workflows that can be shown on any browser-compatible device or as augmented reality using the Microsoft HoloLens© 2. It increases the process efficiency by up to one third thanks to the effective use of new technologies.

Our service is multifaceted

We help our customers to optimize and keep production running in all areas of the pharmaceutical and biotech industry

Customer service

Our customer service team is the contact partner for all support and service requests. The qualified employees at our service centers are always available on request. Professional expertise and short reaction times are guaranteed.

Seeing what the customer sees

Whether it’s an emergency situation, acceptance test or commissioning: we can support our customers on site with our remote service tool Körber Xpert View – whenever they need it, wherever they need it. Worldwide. This is how we minimize downtime, delays, costs and improve production quality.

Sustainable packaging solutions by Körber

Today pharmaceutical packaging is expected to be innovative, compact, safe, and environmentally friendly. That’s because opinions in this area also began to change some time ago. The aim is to dispense with plastic and replace it with biocompatible materials such as recyclable boxes, compostable sachets, and environmentally friendly tubes. Wood, bamboo, and fungi serve as raw materials. For more than 40 years, we at Körber have been pioneers in sustainable production chains and we have been supplying international pharmaceutical customers with packaging that is made from 100 percent renewable paper fibers – biodegradable, of course.

Our colleagues in Allschwilare happy to provide additional insights into this topic.

Grass-paper – environmentally friendly and stable

Grass-paper packaging offers companies in the pharmaceutical industry an interesting alternative to packaging made of recycled paper and cardboard. Grass fibre production takes place purely mechanically without chemical preparation, causes up to 95 percent less CO2 emissions, requires hardly any precious water and only a little energy compared to virgin fibre pulp obtained from wood. Depending on the product, up to 30 percent of the pulp from wood can be replaced by grass fiber, with the same functionality and quality.

Packaging development at Körber: individualized and customized

Our expertise in packaging development and our know-how in machine construction make customer-specific packaging solutions for parenteral drugs possible. This enables an optimal combination of innovation and plant efficiency.

Do you wonder how innovative and customer-specific packaging solutions are developed at the Körber site in Grabs? Our expert Marie-Hélène provides insights in this video.

An endless variety of packaging solutions

As a specialist in cardboard packaging for the pharmaceutical industry, we at Körber offer innovative and high-quality packaging solutions that make all the difference. Here you can see the packaging solutions which are available in our sample box.

Reliably configuring and controlling production lines

Smooth connectivity between machines and to other systems is a precondition for reliable and secure pharmaceutical production. The Line Optimizer from Körber provides customers with a standard interface for their machines and components. They can use it for complete production locations or throughout the entire company. This makes operations efficient and ensures the seamless integration of production-related systems.

Digital guided workflows for optimized pharma production operations

The Line Optimizer supports operators by means of digitally guided workflows that can be shown on any browser-compatible device or as augmented reality using the Microsoft HoloLens© 2. It increases the process efficiency by up to one third thanks to the effective use of new technologies.